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Energy Saving- The CONSERVE Way
In-Built ASIAN COMPRESSOR =< Variable Frequency Drives (VFD)
Matches compressor output with demand by varying motor speed. The power
consumption reduces in line with the reduction in demand. Helps in eliminating the
frequent load-unload cycle & also the wasted power from the energy bill.
A fixed speed compressor operates on a load unload band of at least 10 psi around
the working pressure whereas with ASIAN COMPRESSOR VFD, compressor can be
operated within a band of 2 psi.
Since the compressor is not operated under higher than working pressure
requirements, there is substantial energy saving. For every 2 psi reduction in
operating pressure. there is 1% power saving.
In a fixed speed compressor with Star-Delta starter, starting current is as high as
three times the full load current (FLC). With ASIAN COMPRESSOR VFD, starting
current is less than FLC. This helps to avoid using heavy rated components like
fuses, MCCB, cable size, generator rating, isolate etc.
For compressed air systems with fluctuating demand pattern, giving a fast return on
investment.
Asian Screw Compressor Manufacturing Flow Chart

Design & Engineering
- Customer requirements analysis
- 3D modeling and design (CAD)
- Prototype development
- Performance simulation and validation

Raw Material Procurement
- Sourcing high-grade steel, aluminum, and other materials
- Quality inspection of raw materials ..Inventory management

Machining & Fabrication
- Rotor Manufacturing
- CNC machining of rotors
- Precision grinding for accuracy
- Balancing and finishing
- Casing & Housing Manufacturing
- Casting or forging of compressor casing
- CNC milling and drilling
- Surface finishing (coating/plating)
- Shaft & Bearing Production
- Precision machining of shafts
- Bearing installation and fitting

Assembly Process
- Rotor & Shaft Assembly
- Bearing Installation & Alignment
- Casing & Housing Integration
- Lubrication System Installation
- Cooling System Integration (if applicable)

Electrical & Control System Integration
- Motor installation
- PLC/software programming (if applicable)
- Control panel wiring

Quality Control & Testing
- Dimensional accuracy check
- Pressure and leakage testing
- Vibration and noise level inspection
- Performance validation under load conditions

Surface Treatment & Finishing
- Painting/coating for corrosion resistance
- Final polishing and finishing

Packaging & Dispatch
- Protective packaging (wooden crates, shrink wrap, etc.)
- Documentation and manuals included
- Shipment to customer

Installation & After-Sales Support
- On-site installation and commissioning
- Training for operators
- Maintenance and spare parts support